Rewire Condenser Fan Motor Frigidaire FFSS2615TS

Introduction

The condenser fan motor in a Frigidaire FFSS2615TS refrigerator is the heart of the cooling cycle. Over time it can develop electrical issues that lead to a noisy or dead fan, reduced efficiency, or a total failure of the compressor. One common repair is rewiring the fan motor, which can restore proper operation without the need for a costly replacement. This guide walks you through every detail of the process—from safety precautions to the final test run—so you can confidently tackle the job in your own garage or living room.

Why Rewire the Condenser Fan Motor?

When a fan motor stops running or spins at an incorrect speed, the culprit is often an electrical fault: a bad connection, a broken terminal, or a damaged wiring harness. Rewiring addresses these problems by:

• Restoring proper voltage and current flow
• Eliminating loose or frayed contacts
• Replacing damaged wires with new, rated conductors
• Providing a long‑term fix rather than a temporary fix

If the motor itself is burnt or the fan blades are warped, rewiring alone will not solve the issue. In that case you’ll need a new motor or fan assembly. However, if you’re dealing with a simple wiring failure, rewiring can bring your fridge back to life.

Safety First

Before you start any electrical work on your refrigerator, follow these precautions:

1. Turn Off Power – Switch off the appliance at the circuit breaker.
2. Unplug the Unit – If you prefer, disconnect the power cord from the outlet.
3. Allow Cooling – Give the fridge a few minutes to cool so you don’t touch hot components.
4. Use Insulated Tools – Protect yourself against accidental shocks.
5. Work in a Dry Environment – Keep the area free of moisture.

Failing to observe these safety steps can result in injury or a fire hazard.

Tools and Materials You’ll Need

Having the correct gauge wire is essential. The motor in the FFSS2615TS typically uses 12‑AWG copper conductors. If you are unsure, consult the service manual or a professional.

Step‑by‑Step Rewiring Process

1. Locate the Condenser Fan Motor

The condenser fan motor is usually mounted on the back panel of the refrigerator, near the rear compressor. To access it:

• Remove the rear access panel of the fridge.
• Disconnect any wiring harnesses that attach to the motor housing.
• Note the orientation of the motor and its terminals.

2. Identify Faulty Wiring

Use a multimeter or a non‑contact voltage tester to check each terminal:

• Set the meter to AC voltage (120 V).
• Measure the voltage between the power terminal and the ground.
• Check for continuity between the motor windings.

If you find a terminal with no voltage or an open circuit, mark that connection for replacement.

3. Strip the Old Wire

Once you’ve identified which wire(s) need replacement:

• Use a wire stripper to remove about 1.5 cm (¾ inch) of insulation from the end.
• Twist the exposed copper strands to ensure they are not frayed.
• Remove any debris or oxidation with a clean cloth.

4. Prepare the New Wire

• Cut a piece of fresh copper wire that is slightly longer than the old one.
• Strip 1.5 cm of insulation from both ends.
• Fold each end into a small hook to aid in soldering.
• Slide a length of heat‑shrink tubing onto each end before soldering.

5. Solder the Connection

• Position the new wire against the terminal on the motor.
• Heat the joint with a soldering iron.
• Apply solder to the copper, allowing it to melt into the joint.
• Remove heat, let the joint cool, and slide the heat‑shrink tubing onto the soldered spot.
• Warm the tubing with a heat gun or lighter until it shrinks snugly over the connection.

This technique provides a strong, long‑lasting bond that resists vibration.

6. Reattach the Motor

• Slide the motor back into its mount, aligning it with the mounting holes.
• Secure the motor with screws or bolts.
• Re‑connect any harnesses you removed earlier, making sure the wires are firmly seated.

7. Test the Motor

• Re‑turn the power back on at the breaker.
• Use the multimeter to verify that the correct voltage (120 V) reaches the motor’s power terminal.
• Observe the fan for proper rotation speed and direction.
• Check for unusual noises or vibrations.

If the motor still does not operate, double‑check your soldered connections, ensure all terminals are tight, and confirm that you have used the correct wire gauge.

8. Final Inspection

• Inspect all connections for signs of overheating or loose contacts.
• Apply electrical tape over the heat‑shrink tubing to add a protective layer.
• Replace the rear access panel and any other panels you removed.
• Secure the refrigerator in place and reconnect it to the kitchen layout.

Common Issues and How to Resolve Them

If you encounter any of these problems during testing, repeat the appropriate step from the guide or seek professional assistance.

Tips for a Successful Rewire

• Label Everything – Use clear markers on new wires so future maintenance is easier.
• Keep Wires Neat – Avoid tangled or overlapping strands; this reduces heat buildup.
• Verify Polarity – Though the fan motor is AC, ensure that the positive and negative ends are correctly matched if the motor has specific orientation requirements.
• Use Adequate Heat Shrink – Shrink all soldered joints to eliminate exposed conductors.
• Double‑Check Grounding – Proper grounding protects the motor and prevents electric shock.

When to Replace the Motor Instead

Rewiring is a viable solution only when the motor windings themselves are intact. Signs that you need a replacement include:

• A burning smell or visible scorch marks.
• Discoloration of the motor housing.
• Failure to run even after rewiring.
• An audible “click” or “pop” when the motor attempts to start.

In those cases, obtain a compatible replacement motor from a reputable supplier and follow the manufacturer’s installation guide.

Conclusion

Rewiring the condenser fan motor on a Frigidaire FFSS2615TS refrigerator is a practical and cost‑effective way to restore cooling performance when the issue lies with the wiring rather than the motor itself. By following the safety guidelines, gathering the right tools, and carefully following the step‑by‑step instructions, you can eliminate downtime and keep your fridge running smoothly.

Remember to test your work thoroughly, double‑check connections, and maintain proper labeling for future reference. With a little patience and attention to detail, you’ll have your refrigerator humming again in no time.