PERSONAL ELECTRONIC GADGETS

Reinstating Ear Cup Integrity on Bang & Olufsen Beoplay H9

7 min read
#audio quality #BangOlufsen #Beoplay H9 #earcup repair #headphone maintenance
Reinstating Ear Cup Integrity on Bang & Olufsen Beoplay H9

Introduction

The Bang & Olufsen Beoplay H9 is celebrated for its sleek design, premium materials, and powerful noise‑canceling performance. For many owners, the ear cups are the most exposed part of the headphones, and over time they may develop cracks, loose hinges, or worn padding. Restoring the integrity of the ear cups not only extends the life of the headphones but also preserves the comfort and acoustic isolation that make the Beoplay H9 special.

In this guide you will find a step‑by‑step approach to reinstating ear‑cup integrity. We cover how to identify problems, gather the necessary tools, safely disassemble and repair components, and finally reassemble the headphones so they look and feel like new again.


Recognizing Ear‑Cup Damage

Before diving into repairs, it is essential to determine exactly what type of damage you are dealing with. Common issues include:

  • Cracked or fractured silicone hinges that prevent the cups from closing properly.
  • Loosened fasteners that allow the cups to sag or detach from the headband.
  • Wear on the inner padding, leading to reduced comfort and a loss of acoustic seal.
  • Surface scratches or discoloration that give the cup a worn look.

Take a close look at the inside and outside of each ear cup. Use a small flashlight if needed. If you see a fracture that crosses the hinge line, you will need to replace that part. If the screws have come loose but the frame is intact, a tightening or replacement of the screws may be enough.


Tools and Materials You’ll Need

Item Purpose Notes
Small Phillips screwdriver (size 00) Tighten or replace screws B&O uses standard Phillips heads.
Flat‑head screwdriver (small) Open plastic clips Use a non‑magnetic tip to avoid scratching the casing.
Plastic opening tool or a small flat plastic card Pry open panel edges Avoid metal tools that could damage the finish.
Tweezers Remove small components Useful for handling screws and clips.
Replacement silicone hinge or ear‑cup frame Replace broken part Available from authorized B&O parts suppliers.
New ear‑cup padding Replace worn foam Choose the same density as original.
Small amount of silicone sealant (optional) Re‑seal small gaps Use a low‑viscosity, clear sealant.
Isopropyl alcohol (90%+) Clean surfaces Helps remove dust and oils before reassembly.
Microfiber cloth Clean and dry Avoid lint on the new padding.

All tools should be kept on a clean work surface to avoid losing screws or damaging delicate components. If you are unsure about a specific part, refer to the official B&O service guide or contact an authorized repair center.


Step‑by‑Step Restoration Guide

1. Prepare the Workspace

Choose a clean, flat surface with good lighting. Place a soft towel or a foam mat to prevent scratches. Gather all tools and parts within reach.

2. Power Off and Disconnect

Ensure the headphones are turned off. If they are still powered by a battery, remove the battery or disconnect the charging cable. This protects both you and the electronics during the repair.

3. Remove the Ear Cups from the Headband

  1. Locate the small screws that attach the ear cups to the headband. They are typically hidden under a small plastic cover.
  2. Use the Phillips screwdriver to unscrew each one carefully.
  3. While the screws are still in place, gently pry the ear cup away from the headband with the plastic opening tool.
  4. Set the ear cups on the towel to avoid accidental damage.

4. Inspect the Hinge Mechanism

Open the ear cup by gently pulling it away from the headband. Observe the hinge:

  • If you notice a crack that compromises the structural integrity, you will need a replacement hinge.
  • If the hinge is intact but the cup does not close evenly, check for loose or missing screws that hold the hinge in place.

5. Replace a Broken Silicone Hinge

  1. Remove the old hinge by gently prying it off with the tweezers.
  2. Clean the hinge slot with isopropyl alcohol.
  3. Slide the new silicone hinge into the slot.
  4. Re‑tighten the hinge screws (if applicable) using the screwdriver.

6. Tighten or Replace Loose Screws

Some ear cups may have become loose due to daily wear. Check all attachment points:

  • Tighten each screw with the screwdriver.
  • If a screw is stripped or missing, replace it with a new one of the same size and thread pitch.

7. Replace Worn Padding

If the foam inside the ear cup is compressed or cracked:

  1. Carefully detach the old padding by pulling it from the center.
  2. Use a small piece of isopropyl alcohol to clean the interior of the cup.
  3. Insert the new padding, aligning it so the center of the pad sits directly over the ear.
  4. Press gently to ensure a snug fit.

8. Re‑seal Small Gaps (Optional)

For cases where a small seam has opened:

  • Apply a tiny amount of clear silicone sealant to the edge.
  • Allow it to cure according to the manufacturer's instructions.

9. Re‑attach the Ear Cups

  1. Position the ear cup back onto the headband.
  2. Align the screw holes.
  3. Insert the screws and tighten them until snug, but avoid overtightening which could strip the threads.

10. Test the Fit

Before finalizing:

  • Move the cups gently to ensure they stay in place.
  • Verify that the noise‑canceling microphones and speakers are not obstructed.
  • Put the headphones on a test subject (you) and listen to a familiar track.

11. Clean Up

Wipe any fingerprints or smudges from the outside of the ear cups with a microfiber cloth. Avoid using harsh chemicals that could damage the finish.


Maintaining Ear‑Cup Integrity

Even after a successful repair, regular care can prevent future damage.

  • Store properly: Use the included case or a soft pouch when not in use.
  • Avoid excess moisture: Water can seep into the seams and damage the internal components.
  • Keep the foam dry: After a workout or a rainy day, wipe the foam with a dry cloth.
  • Check screws periodically: Once a month, give the ear cups a quick visual inspection.
  • Replace padding every 2‑3 years: Foam degrades over time; timely replacement keeps the seal intact.

Following these habits will keep your Beoplay H9 performing at its best for many years.


When to Seek Professional Help

If you encounter any of the following, consider sending your headphones to an authorized service center:

  • The ear‑cup frame is cracked or broken beyond a simple hinge replacement.
  • The internal wiring is damaged or exposed.
  • The headphones display electronic faults after the repair.

Professional technicians have access to OEM parts and the expertise to avoid accidental damage.


Final Thoughts

Restoring the ear‑cup integrity of a Bang & Olufsen Beoplay H9 is a manageable task for the attentive DIYer. With the right tools, a clear understanding of the components, and a methodical approach, you can bring your headphones back to their original comfort and acoustic performance. Remember to handle every part with care, follow the steps carefully, and enjoy the satisfaction of having saved a premium device.

Discussion (8)

SE
Sergio 1 year ago
I tried the epoxy method from the guide on my H9s and it actually held up after a week of daily commuting. Just make sure you mask the leather around the hinge so you don't get a mess.
LU
Lucia 1 year ago
yeah, masking tape is a lifesaver. also let the epoxy cure overnight before you reassemble. otherwise you get a weird soft spot.
OC
Octavia 1 year ago
i've been using the same old headphone for 3 yrs, cracked ear cups are a fact of life. this guide saved me mad $$
GR
Graham 1 year ago
just make sure you let the epoxy cure fully, otherwise you'll hear creaks later.
AN
Ansel 1 year ago
I bought a pair of H9s in 2022 and after about 14 months the left ear cup started to crack right at the hinge. I read this article and decided to follow the step‑by‑step. First, I removed the ear pad by gently heating the glue with a hair dryer on low. Then I scraped off the old foam with a plastic spudger, being careful not to scratch the aluminum shell. After cleaning with isopropyl alcohol I mixed the two‑part epoxy in a small cup, applied a thin layer, and clamped the cup with rubber bands for 45 minutes. The result was surprisingly solid – after three weeks of heavy use (commuting, occasional gym sessions) the cup still feels as firm as when it was brand new. One tip: sand the inner surface of the cup with 400‑grit sandpaper before applying epoxy; it helps the bond. Also, avoid over‑filling – a little goes a long way. Happy repairing!
YE
Yelena 1 year ago
thanks for the thorough rundown! i hadn't thought about sandpaper, that makes sense. i tried just wiping the surface and the epoxy didn't stick well.
CL
Clementine 1 year ago
After trying the epoxy and the sandpaper technique, I also replaced the ear pad fabric with a softer velour that I bought from a local upholstery shop. The result is a noticeable improvement in comfort during long listening sessions. One thing to watch out for is the adhesive on the new fabric – a thin layer of spray adhesive works better than double‑sided tape, which can peel off after a few weeks. Overall, the repair process adds a personal touch to the headphones, and they still sound as rich as the day they came out of the box. Worth the effort for anyone who cherishes their B&O gear.
AL
Alvaro 1 year ago
nice tip on the spray adhesive. i used a similar method on my Sennheiser and it held up great.
DM
Dmitri 1 year ago
Why not 3D print new ear cups with PLA? cheap and you can customize the shape. I saw a video where they did it for a similar model.
SO
Sofia 1 year ago
PLA is too rigid and will affect the acoustic seal. The original uses a combination of leather and memory foam that you can't replicate easily.
RA
Rashid 1 year ago
plus the printed material may melt if you use the headphone's built‑in heating for passive cooling.
VI
Violetta 1 year ago
For anyone attempting this, be aware that the B&O warranty is void once you open the housing. The only professional solution is to send the unit to an authorized service center, which will replace the ear cups with OEM parts. DIY may look good but could compromise the acoustic sealing if not done perfectly.
BA
Basilio 1 year ago
Honestly, using hot‑glue on those premium ear cups feels like a crime. It’ll melt the foam and you waste the whole thing.
MI
Mikhail 1 year ago
Hot glue might work for a quick fix, but for a lasting repair use a low‑temp epoxy. The guide mentions a two‑part epoxy that stays flexible, which is better for the foam.
KA
Kaito 1 year ago
yo these ear cup hacks are fire but i heard some folks say just buy a new set from the store. is it even worth the hassle?
PE
Petyr 1 year ago
if you got them on sale, fixing is cheaper. new ones cost a bundle, especially the noise‑cancel versions.
MI
Mila 1 year ago
plus, the repair keeps the original color and feel. new ones sometimes look slightly off.

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Contents

Kaito yo these ear cup hacks are fire but i heard some folks say just buy a new set from the store. is it even worth the hassl... on Reinstating Ear Cup Integrity on Bang &... Sep 09, 2024 |
Basilio Honestly, using hot‑glue on those premium ear cups feels like a crime. It’ll melt the foam and you waste the whole thing... on Reinstating Ear Cup Integrity on Bang &... Sep 06, 2024 |
Violetta For anyone attempting this, be aware that the B&O warranty is void once you open the housing. The only professional solu... on Reinstating Ear Cup Integrity on Bang &... Aug 26, 2024 |
Dmitri Why not 3D print new ear cups with PLA? cheap and you can customize the shape. I saw a video where they did it for a sim... on Reinstating Ear Cup Integrity on Bang &... Aug 23, 2024 |
Clementine After trying the epoxy and the sandpaper technique, I also replaced the ear pad fabric with a softer velour that I bough... on Reinstating Ear Cup Integrity on Bang &... Aug 22, 2024 |
Ansel I bought a pair of H9s in 2022 and after about 14 months the left ear cup started to crack right at the hinge. I read th... on Reinstating Ear Cup Integrity on Bang &... Aug 21, 2024 |
Octavia i've been using the same old headphone for 3 yrs, cracked ear cups are a fact of life. this guide saved me mad $$ on Reinstating Ear Cup Integrity on Bang &... Aug 20, 2024 |
Sergio I tried the epoxy method from the guide on my H9s and it actually held up after a week of daily commuting. Just make sur... on Reinstating Ear Cup Integrity on Bang &... Aug 14, 2024 |
Kaito yo these ear cup hacks are fire but i heard some folks say just buy a new set from the store. is it even worth the hassl... on Reinstating Ear Cup Integrity on Bang &... Sep 09, 2024 |
Basilio Honestly, using hot‑glue on those premium ear cups feels like a crime. It’ll melt the foam and you waste the whole thing... on Reinstating Ear Cup Integrity on Bang &... Sep 06, 2024 |
Violetta For anyone attempting this, be aware that the B&O warranty is void once you open the housing. The only professional solu... on Reinstating Ear Cup Integrity on Bang &... Aug 26, 2024 |
Dmitri Why not 3D print new ear cups with PLA? cheap and you can customize the shape. I saw a video where they did it for a sim... on Reinstating Ear Cup Integrity on Bang &... Aug 23, 2024 |
Clementine After trying the epoxy and the sandpaper technique, I also replaced the ear pad fabric with a softer velour that I bough... on Reinstating Ear Cup Integrity on Bang &... Aug 22, 2024 |
Ansel I bought a pair of H9s in 2022 and after about 14 months the left ear cup started to crack right at the hinge. I read th... on Reinstating Ear Cup Integrity on Bang &... Aug 21, 2024 |
Octavia i've been using the same old headphone for 3 yrs, cracked ear cups are a fact of life. this guide saved me mad $$ on Reinstating Ear Cup Integrity on Bang &... Aug 20, 2024 |
Sergio I tried the epoxy method from the guide on my H9s and it actually held up after a week of daily commuting. Just make sur... on Reinstating Ear Cup Integrity on Bang &... Aug 14, 2024 |