PERSONAL ELECTRONIC GADGETS

Addressing charging‑case overheating in Xiaomi Redmi AirDots 3

8 min read
#overheating #Xiaomi #earbuds #battery temperature #charging case
Addressing charging‑case overheating in Xiaomi Redmi AirDots 3

Introduction

The Xiaomi Redmi AirDots 3 are praised for their lightweight design, solid sound performance, and surprisingly long battery life when compared to many other earbuds in the same price range. Despite these strengths, a recurring issue has emerged among users: the charging case can overheat during use or when connected to a power source. Overheating can lead to uncomfortable handling, potential battery damage, and in extreme cases, fire hazards. This article delves into the root causes of the problem, outlines clear safety precautions, and offers step‑by‑step solutions that keep your AirDots 3 safe and functional.

How the Charging Case Works

The Redmi AirDots 3 charging case is a compact power bank that houses a 200 mAh lithium‑ion battery for each earbud. When you close the lid, an internal switch triggers a power‑delivery circuit that charges both earbuds simultaneously. The case also contains a micro‑USB (or USB‑C in newer variants) port that allows external recharging. Internally, the case is sealed and relies on passive heat dissipation through its metal body and plastic seams.

Key Components That Can Generate Heat

  1. Lithium‑ion cells – While safe under normal conditions, these cells can release heat if their internal chemistry is disrupted.
  2. Power‑management IC – Controls charging current; if it malfunctions, it can draw excess current.
  3. Connector contacts – Loose or oxidized contacts can create resistance, turning electrical energy into heat.
  4. Insulating plastic – Limits airflow, so any heat that does form is trapped inside.

Signs That Your Case Is Overheating

  • Warm or hot feel – When the case is held for a minute, it may feel noticeably warmer than ambient temperature.
  • Smell of burning – A faint burnt aroma often precedes a more serious problem.
  • Intermittent charging – The earbuds may fail to charge or show a fluctuating battery icon.
  • Red LED warning – Some firmware versions flash red to indicate temperature issues.
  • Physical damage – Warped plastic or discoloration around the charging port.

If you encounter any of these symptoms, pause usage immediately and follow the safety steps outlined below.

Safety First: Immediate Actions

  1. Remove the earbuds – Unplug them from the case before touching it again.
  2. Ventilate the area – Place the case on a hard, non‑flammable surface in a well‑ventilated space.
  3. Do not expose to heat – Avoid direct sunlight, hot surfaces, or high‑temperature rooms.
  4. Disconnect power – Unplug the external charger and, if possible, use a different power source to rule out the charger as the culprit.
  5. Do not use a blow‑torch or any heat source – This can worsen the situation and cause fire.

These steps prevent accidental ignition and allow you to inspect the case more safely.

Causes of Overheating

1. Faulty or Low‑Quality Charging Cable

Using a cable that doesn’t meet the specified voltage/current ratings can lead to over‑current conditions, causing internal heating.

2. Power Source Issues

A charger that supplies a higher voltage or fluctuating current can stress the case’s circuitry. Wall adapters that aren’t certified may be especially problematic.

3. Software Glitches

Firmware bugs can cause the power‑management IC to misread temperature sensors or fail to regulate charging current properly.

4. Physical Damage

Impact, pressure on the charging port, or accidental spills can compromise internal components and create resistance that generates heat.

5. Environmental Factors

Charging in a hot room or with the case covered can trap heat and exceed the design limits.

Diagnostic Checklist

Below is a quick guide to help you pinpoint the issue without needing professional help.

  • Check the cable – Inspect for frays, kinks, or exposed wires. Use the original cable or one that matches the specified 5 V/1.5 A rating.
  • Test with a different charger – Swap to a known, high‑quality charger (preferably the one that came with the earbuds).
  • Update firmware – Connect the earbuds to the Xiaomi Home app and confirm that the latest firmware is installed.
  • Inspect the case – Look for visible cracks, warping, or signs of corrosion around the charging contacts.
  • Measure temperature – Use a simple infrared thermometer to compare the case temperature to ambient.

If the overheating persists after these checks, it likely indicates an internal fault that requires professional attention.

Step‑by‑Step Fixes

1. Clean the Charging Contacts

Residue can cause poor electrical contact and heat buildup.

  1. Power off the case (remove the earbuds and disconnect any charger).
  2. Use a dry microfiber cloth to wipe the inside of the charging port and the ears' contacts.
  3. If you notice lint or dust, gently blow it out with a can of compressed air, keeping the nozzle at a safe distance.
  4. Re‑insert the earbuds and observe if the heating issue is resolved.

2. Replace the Charging Cable

If the cable is suspect:

  1. Acquire a replacement cable that matches the original specifications.
  2. Attach the new cable to the case and monitor the temperature during charging.
  3. A noticeable drop in temperature indicates that the old cable was the culprit.

3. Use a Certified Charger

Always use the charger supplied by Xiaomi or one that is explicitly rated for 5 V/1.5 A output.

  • Verify the charger's output by checking the label or using a multimeter.
  • Avoid cheap third‑party chargers with vague labeling.

4. Update Firmware

  1. Open the Xiaomi Home app.
  2. Navigate to the device list and select your AirDots 3.
  3. If an update is available, follow the on‑screen prompts to install it.
  4. Firmware updates often include temperature‑management improvements.

5. Check for Physical Damage

If you suspect internal damage, it is best to seek professional repair or return the unit if it is still under warranty. Attempting to disassemble the case may void the warranty and cause further damage.

When Professional Help Is Needed

If after cleaning contacts, changing cables, and updating firmware the case still shows signs of overheating, contact Xiaomi customer support. Provide them with:

  • Serial number and purchase details.
  • A description of the overheating issue.
  • Steps you have already taken.

They may offer a repair or replacement under warranty.

Prevention: Long‑Term Strategies

Keep the Case Cool

  • Store the earbuds in a cool, dry place.
  • Do not leave the charging case in direct sunlight or near heat sources.
  • Allow the case to cool down before recharging if you’ve used it heavily.

Use the Right Charger

  • Stick to the original charger or a high‑quality, certified replacement.
  • Avoid using the case’s charging port as a quick fix for a broken earbud cable; instead, use the official cable.

Regular Firmware Maintenance

  • Enable automatic updates in the Xiaomi Home app.
  • Check for firmware updates quarterly.

Inspect Periodically

  • Once a month, clean the contacts gently.
  • Inspect the charging port for any debris or damage.

Educate Your Household

  • Explain to family members or roommates that the case should be handled carefully.
  • Keep the case away from pets or children who might tamper with it.

Real‑World Examples

Many users have shared their experiences on forums. For instance, a user named TechGuru reported that switching to a certified USB‑C charger from the official brand resolved the overheating issue. Another user, SoundSeeker, found that cleaning the contacts with a cotton swab and a small amount of isopropyl alcohol eliminated the heat problem entirely.

These anecdotes underline that simple actions—cleaning, proper charging, and firmware maintenance—can prevent most overheating incidents.

FAQ

What is the normal operating temperature for the charging case?
A temperature between 30 °C and 45 °C is typical during active charging. Anything above 50 °C should be investigated.

Can I still use the earbuds while the case is warm?
Only if the case feels like mild warmth and not hot. If it’s hot to the touch, stop using it immediately.

Will a replacement case be cheaper than a new pair?
It depends on warranty status. If your earbuds are still under warranty, Xiaomi usually replaces the case free of charge. Otherwise, purchasing a new set may be more cost‑effective.

Is there a risk of fire?
While rare, lithium‑ion batteries can pose fire risks if severely damaged or overcharged. Following safety steps reduces this risk significantly.

Conclusion

Overheating of the Xiaomi Redmi AirDots 3 charging case is a manageable issue if approached systematically. By understanding the underlying causes, acting promptly when symptoms arise, and following the step‑by‑step troubleshooting guide, users can protect their earbuds and maintain the quality experience they expect. Regular maintenance, proper charging practices, and keeping firmware up to date form the triad of preventive measures that keep the earbuds safe and the music flowing smoothly. Remember, safety first—never ignore a hot case, and seek professional help if problems persist.

Discussion (10)

SI
Sigrid 4 weeks ago
The article makes it sound like a fire hazard, but 45 °C is barely above room temperature. My AirDots 3 have been fine for months.
CA
Cassius 3 weeks ago
45 °C isn’t a fire hazard yet, but it’s close to the upper safe limit for Li‑ion cells. Consistently operating near that threshold can shorten battery life, which is why manufacturers warn users.
NI
Nikita 3 weeks ago
I tried slipping a thin silicone sleeve over the case. It acts like a tiny insulator and the case no longer feels scorching after a full charge. Not a fix for the root cause, but it helps me not to burn my fingers.
LA
Lazzaro 3 weeks ago
Interesting, did you notice any impact on charging speed? I’m worried the sleeve might trap heat longer.
LA
Lazzaro 2 weeks ago
I got a pair a few weeks ago and the case gets hot after about half an hour on the charger. It’s warm enough to make my palm uncomfortable. Anyone else seeing this?
CA
Cassius 2 weeks ago
The heating you describe is typical of Li‑ion cells when they charge at full current. The case has no active cooling, so the internal temperature will rise. As long as it stays below ~50 °C it’s within spec, but if you feel it burning your hand you might have a defective unit or a faulty charger.
MI
Mira 1 week ago
Also keep the case out of direct sunlight. A sunny windowsill can add 10‑15 °C on top of the charging heat and push it over the safe limit.
CA
Cassius 2 weeks ago
Let me break down what’s actually happening inside the AirDots 3 case. When you plug the case into a 5 V/2 A charger, the internal boost converter steps the voltage down to charge the 3.75 V cells at about 400 mA. That current flow generates heat in the converter’s MOSFETs and in the lithium‑ion cells themselves. The thermal resistance of the plastic housing is low, so the heat is not dissipated quickly. If the ambient temperature is already above 25 °C, the case can easily reach 45–48 °C, which feels hot to the touch. In normal operation this temperature is safe, but prolonged exposure can accelerate electrolyte degradation, reducing cycle life. The worst offenders are third‑party cheap chargers that supply higher currents or have poor voltage regulation – they can push the case temperature past 55 °C, at which point you risk permanent damage or, in extreme cases, thermal runaway. The safest approach is to use the supplied USB‑C cable, avoid charging on soft surfaces, and let the case cool down before handling it.
TO
Tomas 2 weeks ago
If the case keeps blowing up, just replace it. The aftermarket ones are cheap and you wont notice.
CA
Cassius 1 week ago
Replacing the case voids the warranty and may introduce safety issues if the third‑party unit lacks proper thermal protection. Better to try firmware or charger fixes first.
AU
Aurelia 2 weeks ago
Thanks for the deep dive. I’m going to check if there’s a firmware update that tweaks the charging algorithm. Might lower the heat.
CA
Cassius 1 week ago
There’s a recent OTA that reduces the fast‑charge current from 400 mA to 300 mA. Users report a noticeable drop in case temperature after installing it.
BR
Briar 1 week ago
i cant believe they still ship these cheap cases.
YE
Yelena 1 week ago
they're not cheap, it's the battery chemistry. Xiaomi uses a standard 3.75v cell, same as other budget earbuds. The case design is where the heat issue comes from.
GI
Gideon 1 week ago
just use a phone charger, that'll fix it. I swapped mine with a 5 V/1 A charger and the case stays cold.
MI
Mira 6 days ago
A phone charger can work, but only if it’s a proper 5 V/1 A or higher rated. Cheap “fast‑charge” adapters often output higher voltage spikes that can overheat the case.
MI
Mira 1 week ago
To add to what I said earlier, Xiaomi ships the case with a 5 V/1 A USB‑C cable. Using a third‑party charger that’s not CE‑certified can result in voltage fluctuations up to 5.5 V, which forces the internal charger to work harder and generate more heat. Always stick with the original cable or a reputable brand that keeps the output stable.
YE
Yelena 1 week ago
good tip. i switched to an anker cable and my case stays much cooler.
DI
Dimitri 1 week ago
maybe the case is trying to roast your coffee, not your ears. you just need a better coffee mug.
BR
Briar 1 week ago
lol yeah, just add a cooling fan to your desk and you’re golden.

Join the Discussion

Contents

Dimitri maybe the case is trying to roast your coffee, not your ears. you just need a better coffee mug. on Addressing charging‑case overheating in... Oct 14, 2025 |
Mira To add to what I said earlier, Xiaomi ships the case with a 5 V/1 A USB‑C cable. Using a third‑party charger that’s not... on Addressing charging‑case overheating in... Oct 14, 2025 |
Gideon just use a phone charger, that'll fix it. I swapped mine with a 5 V/1 A charger and the case stays cold. on Addressing charging‑case overheating in... Oct 14, 2025 |
Briar i cant believe they still ship these cheap cases. on Addressing charging‑case overheating in... Oct 12, 2025 |
Aurelia Thanks for the deep dive. I’m going to check if there’s a firmware update that tweaks the charging algorithm. Might lowe... on Addressing charging‑case overheating in... Oct 11, 2025 |
Tomas If the case keeps blowing up, just replace it. The aftermarket ones are cheap and you wont notice. on Addressing charging‑case overheating in... Oct 11, 2025 |
Cassius Let me break down what’s actually happening inside the AirDots 3 case. When you plug the case into a 5 V/2 A charger, th... on Addressing charging‑case overheating in... Oct 10, 2025 |
Lazzaro I got a pair a few weeks ago and the case gets hot after about half an hour on the charger. It’s warm enough to make my... on Addressing charging‑case overheating in... Oct 07, 2025 |
Nikita I tried slipping a thin silicone sleeve over the case. It acts like a tiny insulator and the case no longer feels scorch... on Addressing charging‑case overheating in... Oct 03, 2025 |
Sigrid The article makes it sound like a fire hazard, but 45 °C is barely above room temperature. My AirDots 3 have been fine f... on Addressing charging‑case overheating in... Sep 27, 2025 |
Dimitri maybe the case is trying to roast your coffee, not your ears. you just need a better coffee mug. on Addressing charging‑case overheating in... Oct 14, 2025 |
Mira To add to what I said earlier, Xiaomi ships the case with a 5 V/1 A USB‑C cable. Using a third‑party charger that’s not... on Addressing charging‑case overheating in... Oct 14, 2025 |
Gideon just use a phone charger, that'll fix it. I swapped mine with a 5 V/1 A charger and the case stays cold. on Addressing charging‑case overheating in... Oct 14, 2025 |
Briar i cant believe they still ship these cheap cases. on Addressing charging‑case overheating in... Oct 12, 2025 |
Aurelia Thanks for the deep dive. I’m going to check if there’s a firmware update that tweaks the charging algorithm. Might lowe... on Addressing charging‑case overheating in... Oct 11, 2025 |
Tomas If the case keeps blowing up, just replace it. The aftermarket ones are cheap and you wont notice. on Addressing charging‑case overheating in... Oct 11, 2025 |
Cassius Let me break down what’s actually happening inside the AirDots 3 case. When you plug the case into a 5 V/2 A charger, th... on Addressing charging‑case overheating in... Oct 10, 2025 |
Lazzaro I got a pair a few weeks ago and the case gets hot after about half an hour on the charger. It’s warm enough to make my... on Addressing charging‑case overheating in... Oct 07, 2025 |
Nikita I tried slipping a thin silicone sleeve over the case. It acts like a tiny insulator and the case no longer feels scorch... on Addressing charging‑case overheating in... Oct 03, 2025 |
Sigrid The article makes it sound like a fire hazard, but 45 °C is barely above room temperature. My AirDots 3 have been fine f... on Addressing charging‑case overheating in... Sep 27, 2025 |